Carl Factory

CMMS solution dedicated to the industry sector

CARL Source Factory Tackle the challenges of Industry 4.0

An expert in maintenance and asset management software solutions since 1985, CARL Berger-Levrault designs IT solutions to meet the challenges of Industry 4.0. Designed in partnership with the major actors in the sector (French Association of Maintenance Engineers and Managers), our tools help you meet the new challenges of the industry for the future. To do just that, we have developed a comprehensive solution dedicated to the management of production facilities and industrial buildings: CARL Source Factory.

Ensure the best operating conditions for industrial equipment. Maintenance departments, facilities departments, research departments… In an increasingly competitive and demanding environment, you need to guarantee the best operating conditions for your industrial equipment and associated infrastructures (workshops, buildings, networks…): maximum production asset uptime, compliance with legal obligations, quality targets, cost optimization, personnel safety, and satisfaction.

A unique CMMS for the industry.

Optimize your maintenance performance, manage your industrial equipment and your general resources

Enjoy the advantages of industry-specific software

Management of maintenance processes: restorative, preventive, forecasting, annual shutdown, safety…
Automatic integration of regulatory reports.
Traceability of level 1 maintenance work (TPM).
Visual schedule of resources (certifications, permits, production constraints, etc.).
Monitoring and traceability of fixed equipment and linear assets.
Multi-scale interactivity: plans, DWG diagrams (AutoCAD®), Building Information Models (BIM), and GIS (ArcGIS®).
Budget control.
Customisable visual indicators (MTBF, OEE, etc.).
Built-in connectors to ERP, CAPM and MES software…
IoT platform: connected objects, real-time optimization of equipment, predictive maintenance, artificial intelligence.

Guarantee equipment uptime and personnel safety

CARL Source Factory helps you to guarantee a high level of equipment uptime and ensures team safety

Take account of regulatory constraints and safety registers to facilitate legal compliance.
Preventive management aided by alerts (anticipation rules, date optimization, load simulation, etc.).
Compliant with the highest level of traceability constraints (21 CFR, PART 11 Electronic Signatures).
Analysis and assistance with troubleshooting by presenting possible solutions according to the symptoms and the identified causes of failure. These fault trees can be generated automatically according to the history of maintenance work or they can be added after carrying out FMEA studies.
Features dedicated to experts and production agents to improve the quality of the service provided: work requests, response monitoring, level 1 maintenance, work order follow-up.
Contributes to your TPM approach and to your production-tracking systems (MES platform).
Can manage safety aspects (ATEX, permits…) and field technician certifications.

Track your service providers and manage your contracts

CARL Source Factory allows you to analyze and monitor your suppliers

Manage purchases and stocks (purchasing contracts, supplier qualification and indicators, manufacturer lots, etc.).
Create a single item and service repository that includes the conditions negotiated in your contracts.
Import supplier catalogues and price updates.
Issue alert in the event of non-compliance with contractual obligations.
Quantified and objective elements to assess the performance of service providers.
Run checks to verify the actual presence of service providers.
Direct access to service providers verified as per the scope of current contracts.
Can manage safety aspects (ATEX, permits…) and field technician certifications.

Manage your maintenance, new works and regulatory diagnostic activities in real time

CARL Source Factory provides the information you expect from a co-driver to make the right decisions

Main operating indicators displayed immediately on the home screen: equipment currently down, requests pending, purchases to be validated, contracts to be renewed, etc.
Alerts in the event of an excessive occurrence of maintenance work for a given device (range of preventive measures suggested).
Optimized predictive maintenance based on data from the IoT platform dedicated to maintenance.
Standardised indicators in the form of tables and graphs.
Graphic themes on maps (GIS) or diagrams to facilitate the maintenance policy.